The article is quick to point out the huge role of oil in the modern energy mix. It also fails to note that most of the energy ends up us waste heat. The so called "Primary energy fallacy". Other than that, it's a great read.
To me (as someone who has worked on oil rigs, oil pipelines, oil refineries, and chemical plants), crude oil seems far more valuable as a material than as an energy source. It feels like a damned shame that we're still combusting so much of it for heat rather than reserving it for physical materials.
I understand the ways that economics are very important, and that the economics still currently favor burning a large fraction of the crude oil. But I also know that the right kinds of investments and a bit of luck can often change those economics, and that would be nice to see.
We can always make polymers and HydroCarbons in general from other sources if we have energy abundance. We literally can just capture the CO2 we emitted from burning fossil and make it plastics.
Of course this does not make sense in a world where we do not have enough energy to even keep datacenters open.
Edit: To clarify, I do not propose burning fossils to capture CO2 and make plastics. I am a Thermo Laws believer.
> It also fails to note that most of the energy ends up us waste heat.
I've heard the statistic that 40% of the total oil pumped out of the ground just to transporting oil. We use almost half just to move it to and fro before even using it.
The article does a good job of showing how a typical barrel of oil is converted into a dozen or more distinct usable products.
It would be helpful to also have a chart that shows how much gasoline or diesel as a percentage of each barrel is produced. It would be a bit variable, since not all crude oil is the same, but I think it would be close for most of it.
Some people think when diesel and regular gas prices diverge, that they should just be able to produce one at the expense of the other; but the distillation process shows that they are fundamentally different.
You can to vary the split of the output by cracking heavier hydrocarbons into lighter. So it's not a fixed fraction, but driven by both demand and cost of processing.
As someone with no real-world petrochemistry experience, but much gaming experience, I was very surprised how familiar the crude oil processing diagram looks. Factorio and GregTech are two prime examples of fairly realistic oil processing lines (probably as accurate as any game would reasonably try to be).
I was thinking the same thing! Having played through Factorio and a fair amount of GregTech really reframed my viewpoint on energy production that a huge part of the benefit of fossil fuels is the byproducts, not just raw energy output.
This is a really good overview of oil refining. I'll add a few things.
1. The light and heavy distinction is covered by a measure called API gravity [1]. The higher the API gravity, the lighter the crude;
2. Refiners mix different crude types depending on what kind of refined products they want to produce;
3. Heavy crude tends to be less valuable although it's essential for some applications. Lighter crude produces generally more valuable products like gasoline, diesel and avgas. But heavy crude goes into construction (eg roads) and fuel for ships (ie bunkers));
4. Most refineries in the US are very old and are very polluting. They don't need to be this way. A new refiner would produce vastly less pollution but they're almost impossible to get permission to build now. One exception is the Southern Rock refinery currently being built in Oklahoma [2], which will be powered by largely renewable energy and produce a lot less emissions than an equivalent older refinery with the same capacity;
5. There are different blends of gasoline that the US produces. The biggest is so-called summer and winter blends. What's the differene? Additives are added to summer blends (in particular) to increase the boiling point so less of the gasoline is in gas form because that produces more smog;
6. California uses their own blends so in 2021-2022 when CA gas went to $8+, it wasn't just "gouging". It doesn't really work that way. CA requires a particular blend that only CA refineries produce so it's simple supply and demand as no new capacity gets added to CA refineries and demand goes up with population growth.
The reason for the CA blend goes back to the 80s and 90s when smog was a much bigger problem. Better vehicle emissions standards since then as well as improvements in the blends the rest of the country uses have largely made the CA blend obsolete so CA is really paying $1+/gallon more for literally no reason; and
7. California doesn't build pipelines so is entirely dependent on seaborne oil imports (~75%) despite the US being a net energy exporter. Last I checked, ~20% of that foreign oil comes through the Strait (from Iraq, mostly) so, interestingly, CA is more vulnerable to the Strait of Hormuz closure than the rest of the country.
I guess I'll add a disclaimer: I'm very much pro-renewables, particular solar. I think solar is the future. But we currently live in a world that has huge demand for oil and no alternatives for many of those uses (eg diesel, plastics, construction, industrial, avgas) so we should at least be smart about how we go forward.
The problem is where it's measuring joules of energy. To use cars as an example:
It measures joules of energy as in "how much heat the gasoline we burn produces", some of which we convert to mechanical energy to drive the car, but the majority is just waste heat going out the tailpipe.
By comparison an electric car powered by solar has no tailpipe. There's still a bit of waste heat from electrical resistance, but nowhere near as much.
If we measure like this, by converting a gasoline car to electric (powered by solar for the sake of ignoring some complexity), and driving the same distance, we somehow managed to cut our "energy demand" in half. Despite the fact that we're demanding the exact same thing from the system.
If we measured "joules delivered to the tires of the car" we wouldn't have the same issue. At least until someone starts arguing about how their car is more aerodynamic so joules delivered to the tires should count for more in it.
The total energy supply figure is a primary energy mix - for the fossil fuels it represents the thermal energy of the fuel. You can look at the final energy consumption section a bit lower to get a different picture taking into account conversion losses.
That is still subject to the primary energy fallacy. Those reports are in terms of primary energy, i.e. how much heat is released by combustion of fossil gas. But in order to replace fossil gas in a chemical plant, you need much less electricity than the primary energy of the fossil gas suggests.
> they're almost impossible to get permission to build now
While I do agree there's a ton of regulatory hurdle to cross to build a new refinery, lots of interviews with oil executives have stated the economics of building a new refinery aren't always great. The reasons why they aren't building isn't necessarily because the regulatory hurdles are too high, its that they don't think they'll end up making any money building them. The future demand of many refined products are uncertain, adding a lot of new capacity is quite a capital risk.
I'd love to see a lot of our ancient refineries shut down and replaced with far more modern designs, but the oil industry isn't going to do it because it probably won't be profitable.
It will be interesting to see the economics of these few new refineries coming online actually play out in the coming years.
Well-meaning legislation (eg CEQA in CA) is effectively weaponized by NIMBYs who have outsized power to add years if not a decade or more to something getting built. There is also an overly naive, even performative opposition to anything fossil fuel related without having a substitute (again, I say this as a particularly pro-solar person). This adds significantly to costs.
I'm also anti-nuclear because it's too expensive, not as safe as advocates make out and the waste problem is not even remotely solved despites all the claims to the contrary. But it's also true that the same kind of anti-development tactics used against refineries are effectively used against nuclear plants such that it takes 15+ years to build a nuclear plant and the costs balloon as a result.
But there's also strong direct evidence contrary to your claim: the new refineries in Oklahoma and Texas. Why are they getting built if "the oil industry isn't going to do it"?
I'll go even further than this: if private industry won't build new refineries, the government should. In fact, that's my preferred outcome anyway.
> if private industry won't build new refineries, the government should. In fact, that's my preferred outcome anyway.
maybe in some non-literal sense of financing them, which is what the government can (or will) offer to energy development generally. also there are numerous credits and tax favors for energy concerns.
on the flip side, how much demand for oil products is driven by ordinary consumers? some estimates say about 40% of extracted oil - it all eventually get refined, right? so the refining distinction is meaningless - in the US is refined into gasoline that goes directly into light duty vehicles (90% of all gas is light duty!), i.e., joe schmo public driving around.
if you are looking for government levers, your instincts seem right to reach for CEQA and NIMBYs. in the sense that you are looking at the bigger picture at A level of abstraction, but i disagree it is the right level of abstraction. fundamentally US oil consumption (and therefore refining) is about the car lifestyle, which is intimately intertwined with interest rates, because interest rates decide, essentially, how many americans live in urban sprawl and are obligated to use the car lifestyle as opposed to being able to choose.
so your preferred outcome, if we take it to its logical conclusion is, a non-independent fed. and look, you are already saying some stuff that sounds crank, so go all the way. the US president is saying a non-independent fed! it's not a fringe opinion anymore. but this is what it is really about. the system has organized itself around the interest rate lever specifically because it is independent, so be careful what you wish for.
Two truly new refineries in 50 years despite lots of growth of demand throughout most of those decades. The fact there's only been two in fifty years and neither is anywhere near operational is proving my point. These are largely aberrations compared to the last fifty years, and its extremely notable the larger one is being built largely by a foreign oil company wanting to diversify internationally. It hasn't even broken ground yet and you're acting like its already here.
> if private industry won't build new refineries, the government should.
Personally I'd prefer our tax dollars to be spent feeding our kids and providing healthcare instead of continuing to give handouts to billionaires, but hey lots of people have different opinions.
>While I do agree there's a ton of regulatory hurdle to cross to build a new refinery, lots of interviews with oil executives have stated the economics of building a new refinery aren't always great. The reasons why they aren't building isn't necessarily because the regulatory hurdles are too high, its that they don't think they'll end up making any money building them. The future demand of many refined products are uncertain, adding a lot of new capacity is quite a capital risk.
This is a circular statement.
The regulatory hurdles are a large part of what drive cost.
I know a venue that wants to pave a dirt lot so they can better use it for stuff. It doesn't pencil out because of stupid stormwater permitting crap that'll add $250k to the project. It'd never pay off in a reasonable timeframe. So it just continues to exist in its current grandfathered in capacity when even the most unfavorable napkin math shows that what they want is an improvement.
A few weeks ago I was party to the installation of a perimeter railing on a flat commercial roof. The railing cost more than the rest of the job it was there for. Something tells me they won't be pulling permits for petty electrical work ever again.
Oil and most other heavy industry is faced with the same sort of problems with more digits in front of the decimal.
> The regulatory hurdles are a large part of what drive cost
I agree, they are a large part. The things they have to do to meet the standards are expensive.
The claim was "impossible to get permission to build now". As in, the government won't let them build it. That the standards are just technically impossible to meet. They can get the permission to build it any day. Its possible to meet these standards. They just don't think it'll be worth it when they have to do it right.
"It's impossible to get permission to build something with specifications that is financially viable."
There, better?
These agencies have all sorts of discretion to waive this or enforce that or interpret some third thing and yet they leverage all of it in a manner that stalls progress.
I know a guy who has a textbook perfect situation for a septic in MN. MN won't permit it not because of some law or rule or code, but because the agency has decided that they just don't do septics anymore, mounds only and are exercising their discretion to only permit those. The cost difference is a lot, but less than suing them so guess what got installed?
Commercial permitting of every kind is like that but worse because the public will tolerate way more abuse of business than abuse of homeowners.
You mean to tell me the land of 10,000 lakes might have a shallow water table that might require mounds more often to prevent people poisoning groundwater with their literal shit? The horror. Without hard data about the site I'm probably going to side with the county on that one.
As for your friend wanting to improve the lot but needs to do a lot of drainage fixes, he should lobby his community for property tax abatement to support the drainage improvements. If the people really want the improvement they'll be willing to help pay for the drainage. But things like failures to account for drainage leads to massive floods hurting everyone in the community. It's something we've ignored in a lot of our planning for a long time.
Both of your major examples are probably selfish takes that harm their neighbors to save someone some money.
> Most refineries in the US are very old and are very polluting
India's Reliance is also investing $300B [0] in a Texas megarefinery [1] in specifically for cleaner and more efficient shale refining.
This is deeply technical and complex but low margins work (semiconductor fabrication falls in the same boat) which saw this industry leave for abroad in the 2000s and 2010s when other states like China and India subsidized their refinery industries to build domestic capacity for a number of petroleum byproducts with industrial applications.
This is the same strategy Japan, South Korea, and Taiwan used in the 1960s-90s as well.
Oil is cooked. BYD is filing 52 patents every single day and has a 700 km in 9 minutes vehicle available TODAY ! Charging by Solar is going to be the norm. Watch : https://www.youtube.com/watch?v=vgCYYrhL-kE
Cars are the most familiar to the everyday user, which is why it's the most common in perception. It's also actually one of the easier ones to solve (ie it's basically done).
Trucking is technically not to hard but logistically difficult. Aviation is extremely technically challenging. Shipping is economically difficult. Electricity generation has lots of factors, there's a lot of generation that can and has been changed easily, but some generation which is harder to switch.
If you get outside of oil into CO2 generally, there's even thornier issues. Concrete production, for example.
Oil is cooked. BYD is filing 52 patents every single day and has a 700 km in 9 minutes vehicle available TODAY ! Charging by Solar is going to be the norm. Watch : https://www.youtube.com/watch?v=vgCYYrhL-kE
Because airplanes are also a type of vehicles. So are container ships. Neither of which are very practicable with pure electric AFAICT, and are integral to modern life. (Though more marine hybrid could be practical.)
I think there should be more of a push for BEV/hybrid cars (and transport trucks), and think more home electrification would be good (though air sealing and insulation are more important, relatively speaking). But let us set reasonable expectations of what is possible at various timeframes (and not let the perfect be the enemy of the good/better).
I understand the ways that economics are very important, and that the economics still currently favor burning a large fraction of the crude oil. But I also know that the right kinds of investments and a bit of luck can often change those economics, and that would be nice to see.
Of course this does not make sense in a world where we do not have enough energy to even keep datacenters open.
Edit: To clarify, I do not propose burning fossils to capture CO2 and make plastics. I am a Thermo Laws believer.
I've heard the statistic that 40% of the total oil pumped out of the ground just to transporting oil. We use almost half just to move it to and fro before even using it.
Is this accurate?
It would be helpful to also have a chart that shows how much gasoline or diesel as a percentage of each barrel is produced. It would be a bit variable, since not all crude oil is the same, but I think it would be close for most of it.
Some people think when diesel and regular gas prices diverge, that they should just be able to produce one at the expense of the other; but the distillation process shows that they are fundamentally different.
~50% gasoline, ~25-30% diesel.
1. The light and heavy distinction is covered by a measure called API gravity [1]. The higher the API gravity, the lighter the crude;
2. Refiners mix different crude types depending on what kind of refined products they want to produce;
3. Heavy crude tends to be less valuable although it's essential for some applications. Lighter crude produces generally more valuable products like gasoline, diesel and avgas. But heavy crude goes into construction (eg roads) and fuel for ships (ie bunkers));
4. Most refineries in the US are very old and are very polluting. They don't need to be this way. A new refiner would produce vastly less pollution but they're almost impossible to get permission to build now. One exception is the Southern Rock refinery currently being built in Oklahoma [2], which will be powered by largely renewable energy and produce a lot less emissions than an equivalent older refinery with the same capacity;
5. There are different blends of gasoline that the US produces. The biggest is so-called summer and winter blends. What's the differene? Additives are added to summer blends (in particular) to increase the boiling point so less of the gasoline is in gas form because that produces more smog;
6. California uses their own blends so in 2021-2022 when CA gas went to $8+, it wasn't just "gouging". It doesn't really work that way. CA requires a particular blend that only CA refineries produce so it's simple supply and demand as no new capacity gets added to CA refineries and demand goes up with population growth.
The reason for the CA blend goes back to the 80s and 90s when smog was a much bigger problem. Better vehicle emissions standards since then as well as improvements in the blends the rest of the country uses have largely made the CA blend obsolete so CA is really paying $1+/gallon more for literally no reason; and
7. California doesn't build pipelines so is entirely dependent on seaborne oil imports (~75%) despite the US being a net energy exporter. Last I checked, ~20% of that foreign oil comes through the Strait (from Iraq, mostly) so, interestingly, CA is more vulnerable to the Strait of Hormuz closure than the rest of the country.
I guess I'll add a disclaimer: I'm very much pro-renewables, particular solar. I think solar is the future. But we currently live in a world that has huge demand for oil and no alternatives for many of those uses (eg diesel, plastics, construction, industrial, avgas) so we should at least be smart about how we go forward.
[1]: https://en.wikipedia.org/wiki/API_gravity
[2]: https://www.oklahoman.com/story/news/2023/05/24/5-6-billion-...
TL;DR: the efficiency of converting fossil energy resources into something useful is poor.
Coal provides 175,000,000 TJ of energy. Solar and wind provide 21,000,000 TJ.
I was mostly surprised at how critical coal still is.
https://www.iea.org/world/energy-mix
It measures joules of energy as in "how much heat the gasoline we burn produces", some of which we convert to mechanical energy to drive the car, but the majority is just waste heat going out the tailpipe.
By comparison an electric car powered by solar has no tailpipe. There's still a bit of waste heat from electrical resistance, but nowhere near as much.
If we measure like this, by converting a gasoline car to electric (powered by solar for the sake of ignoring some complexity), and driving the same distance, we somehow managed to cut our "energy demand" in half. Despite the fact that we're demanding the exact same thing from the system.
If we measured "joules delivered to the tires of the car" we wouldn't have the same issue. At least until someone starts arguing about how their car is more aerodynamic so joules delivered to the tires should count for more in it.
While I do agree there's a ton of regulatory hurdle to cross to build a new refinery, lots of interviews with oil executives have stated the economics of building a new refinery aren't always great. The reasons why they aren't building isn't necessarily because the regulatory hurdles are too high, its that they don't think they'll end up making any money building them. The future demand of many refined products are uncertain, adding a lot of new capacity is quite a capital risk.
I'd love to see a lot of our ancient refineries shut down and replaced with far more modern designs, but the oil industry isn't going to do it because it probably won't be profitable.
It will be interesting to see the economics of these few new refineries coming online actually play out in the coming years.
I'm also anti-nuclear because it's too expensive, not as safe as advocates make out and the waste problem is not even remotely solved despites all the claims to the contrary. But it's also true that the same kind of anti-development tactics used against refineries are effectively used against nuclear plants such that it takes 15+ years to build a nuclear plant and the costs balloon as a result.
But there's also strong direct evidence contrary to your claim: the new refineries in Oklahoma and Texas. Why are they getting built if "the oil industry isn't going to do it"?
I'll go even further than this: if private industry won't build new refineries, the government should. In fact, that's my preferred outcome anyway.
maybe in some non-literal sense of financing them, which is what the government can (or will) offer to energy development generally. also there are numerous credits and tax favors for energy concerns.
on the flip side, how much demand for oil products is driven by ordinary consumers? some estimates say about 40% of extracted oil - it all eventually get refined, right? so the refining distinction is meaningless - in the US is refined into gasoline that goes directly into light duty vehicles (90% of all gas is light duty!), i.e., joe schmo public driving around.
if you are looking for government levers, your instincts seem right to reach for CEQA and NIMBYs. in the sense that you are looking at the bigger picture at A level of abstraction, but i disagree it is the right level of abstraction. fundamentally US oil consumption (and therefore refining) is about the car lifestyle, which is intimately intertwined with interest rates, because interest rates decide, essentially, how many americans live in urban sprawl and are obligated to use the car lifestyle as opposed to being able to choose.
so your preferred outcome, if we take it to its logical conclusion is, a non-independent fed. and look, you are already saying some stuff that sounds crank, so go all the way. the US president is saying a non-independent fed! it's not a fringe opinion anymore. but this is what it is really about. the system has organized itself around the interest rate lever specifically because it is independent, so be careful what you wish for.
Two truly new refineries in 50 years despite lots of growth of demand throughout most of those decades. The fact there's only been two in fifty years and neither is anywhere near operational is proving my point. These are largely aberrations compared to the last fifty years, and its extremely notable the larger one is being built largely by a foreign oil company wanting to diversify internationally. It hasn't even broken ground yet and you're acting like its already here.
> if private industry won't build new refineries, the government should.
Personally I'd prefer our tax dollars to be spent feeding our kids and providing healthcare instead of continuing to give handouts to billionaires, but hey lots of people have different opinions.
This is a circular statement.
The regulatory hurdles are a large part of what drive cost.
I know a venue that wants to pave a dirt lot so they can better use it for stuff. It doesn't pencil out because of stupid stormwater permitting crap that'll add $250k to the project. It'd never pay off in a reasonable timeframe. So it just continues to exist in its current grandfathered in capacity when even the most unfavorable napkin math shows that what they want is an improvement.
A few weeks ago I was party to the installation of a perimeter railing on a flat commercial roof. The railing cost more than the rest of the job it was there for. Something tells me they won't be pulling permits for petty electrical work ever again.
Oil and most other heavy industry is faced with the same sort of problems with more digits in front of the decimal.
Its not if you get the context.
> The regulatory hurdles are a large part of what drive cost
I agree, they are a large part. The things they have to do to meet the standards are expensive.
The claim was "impossible to get permission to build now". As in, the government won't let them build it. That the standards are just technically impossible to meet. They can get the permission to build it any day. Its possible to meet these standards. They just don't think it'll be worth it when they have to do it right.
There, better?
These agencies have all sorts of discretion to waive this or enforce that or interpret some third thing and yet they leverage all of it in a manner that stalls progress.
I know a guy who has a textbook perfect situation for a septic in MN. MN won't permit it not because of some law or rule or code, but because the agency has decided that they just don't do septics anymore, mounds only and are exercising their discretion to only permit those. The cost difference is a lot, but less than suing them so guess what got installed?
Commercial permitting of every kind is like that but worse because the public will tolerate way more abuse of business than abuse of homeowners.
As for your friend wanting to improve the lot but needs to do a lot of drainage fixes, he should lobby his community for property tax abatement to support the drainage improvements. If the people really want the improvement they'll be willing to help pay for the drainage. But things like failures to account for drainage leads to massive floods hurting everyone in the community. It's something we've ignored in a lot of our planning for a long time.
Both of your major examples are probably selfish takes that harm their neighbors to save someone some money.
India's Reliance is also investing $300B [0] in a Texas megarefinery [1] in specifically for cleaner and more efficient shale refining.
This is deeply technical and complex but low margins work (semiconductor fabrication falls in the same boat) which saw this industry leave for abroad in the 2000s and 2010s when other states like China and India subsidized their refinery industries to build domestic capacity for a number of petroleum byproducts with industrial applications.
This is the same strategy Japan, South Korea, and Taiwan used in the 1960s-90s as well.
[0] - https://www.bloomberg.com/opinion/articles/2026-03-17/ambani...
[1] - https://www.bloomberg.com/news/articles/2026-03-11/reliance-...
Trucking is technically not to hard but logistically difficult. Aviation is extremely technically challenging. Shipping is economically difficult. Electricity generation has lots of factors, there's a lot of generation that can and has been changed easily, but some generation which is harder to switch.
If you get outside of oil into CO2 generally, there's even thornier issues. Concrete production, for example.
If you are seriously interested in these issues, I highly recommend https://www.youtube.com/c/EngineeringwithRosie
https://www.eia.gov/energyexplained/oil-and-petroleum-produc...
https://www.statista.com/statistics/307194/top-oil-consuming...
By "vehicles" do you mean "cars"?
Because airplanes are also a type of vehicles. So are container ships. Neither of which are very practicable with pure electric AFAICT, and are integral to modern life. (Though more marine hybrid could be practical.)
I think there should be more of a push for BEV/hybrid cars (and transport trucks), and think more home electrification would be good (though air sealing and insulation are more important, relatively speaking). But let us set reasonable expectations of what is possible at various timeframes (and not let the perfect be the enemy of the good/better).